It also discusses the role of the right set of tools from the right perspective. An introduction to total productive maintenance faculty. It can be considered as the medical science of machines. This is an introduction to the key principles of total productive. Total productive maintenance tpm is a system of maintaining and improving the integrity of production, safety and quality systems through the machines, equipment, processes, and employees that add business value to an organization tpm focuses on keeping all equipment in top working condition to avoid breakdowns and delays in manufacturing processes. Jun 21, 20 specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a highly detailed training tool. Tpm total productive maintenance is a holistic approach to equipment maintenance that strives to achieve perfect production. During the third phase, the operators take total ownership of the equipment as selfdirected teams, continuously. Recent advancements in information systems and computer technology have led to developments in equipment and robotic technology that have permanently changed the characteristics of manufacturing equipment. Seiichi nakajima, regarded as the father of tpm, describes this philosophy in a quote. The aim of productive maintenance was to maximize plant and equipment effectiveness to achieve optimum life cycle cost of production equipment.
Tpm can be of great value and its target is to improve core business processes. The eight pillars of total productive maintenance focus on proactive and preventive techniques to help improve. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Often, people are referring only to autonomous maintenance when they mention it. Oct 02, 2000 t otal productive maintenance tpm can be defined in many ways to suit the unique needs of a company or industry. The eight pillars of total productive maintenance focus on proactive and preventive techniques. Total productive maintenance tpm increases productivity, efficiency, and safety by empowering operators, team leaders and managers to all play a proactive role in the daytoday operation and maintenance of their own work areas through 8 pillars of activity. The concept of eight pillars of tpm is improvement in equipment reliability by prevention and proactive activities. The outcome of his work was the application of the tpm process in 1971. All the eight these pillars are integrated throughout tpm roof 10,11 as shown in fig. Total productive maintenance powerpoint template sketchbubble.
Total productive maintenance is a methodology used to improve the quality and the integrity of production by enhancing the various components of a company including the employees, processes and equipment. Total productive maintenance s total productive maintenance tpm method is a tool developed in the 1970s that aims to increase process efficiency and productivity. It was developed in japan in the 1960s, but has been adapted over time to center on those who operate the equipment. What is 8 pillars of tpm total productive maintenance. But most of the universally accepted definitions of tpm build on the basic five pillars of tpm from the japan institute for plant maintenance.
Total productive maintenance and the basic pillars of tpm toolshero. These do at least cover the 8 pillars in varying degrees of detail. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Total productive maintenance and the basic pillars of tpm. T otal productive maintenance is often presented as a series of pillars supporting lean manufacturing and resting on a foundation of education and training. Ppt implementation of eight pillars the total productive. Lessons from the gemba volume 1 is a collection of stories and case studies about applying lss to notforprofit organizations. Total productive maintenance tpm explained creative. When equipment breaks down or performs poorly, it causes serious disruption to your business. Total productive maintenance tpm is a set of strategic initiatives focusing on maintaining and improving production and quality systems through the machines, equipment, processes and employees that add value to an organization. By then nippon denso had made quality circles, involving the employees participation. I like the system, but have never helped implement one before. Total productive maintenance, strategic management, books. Pdf implementing 8 pillars of total productive maintenance.
Before any of the eight pillars of tpm can be put in place, a 5s foundation must be built. Book on total productive maintenance linkedin slideshare. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance reliability engineering. Implementation of eight 8 pillars the total productive. Tpm is built on a 5s foundation, with eight pillars supporting it. Total productive maintenance second edition by terry wireman 2004, 224pp, illus. There are special pillars for education and training and for safety, as tpm recognizes these two areas as being a major cause of poor performance. Autonomous maintenance is the second of the eight pillars of tpm. An introduction to total productive maintenance tpm j. The writing technique and the contents of the book 3 the pillars of tpm 7 the toyota production system also known as lean manufacturing 12. Total quality management and kaizen principles in lean management.
Tpm100 intro to tpm study guide introduction to total productive maintenance april 2006 tpm100sg00100. Implementing 8 pillars of total productive maintenance to. Tpm focuses on the idea that getting the entire workforce involved in maintaining equipment and emphasizing proactive and preventive maintenance will eventually lead to fewer breakdowns, a safer workplace, and better overall performance. It blurs the distinction between the roles of production and. Oct 25, 2016 total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. Can you recommend a good book on where to start, how to use a planned, systematic approach, mistakes to avoid and so on. Total productive maintenance tpm linkedin slideshare. This is done to add value to the business organization.
Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and. Total productive maintenance tpm consists of 5s and eight supporting activities. In this stage eight activities are carried which are called eight pillars in the. Pillars of total productive maintenance graphic products. By measuring the overall equipment effectiveness, breakdowns and other losses like substandard quality, are identified and resolved.
The basic pillars of total productive maintenance efficient. Developing total productive maintenance model tpmfor small. Tpm100 intro to tpm study guide introduction to total productive maintenance april 2006 15 tpm100sg00100. The goal of the tpm program is to markedly increase production while, at the same time, increasing employee morale and job satisfaction. Total productive maintenance tpm was first defined in 1971 by the japan institute of plant maintenance jipm. Introduction to total productive maintenance by seiichi. Keep your equipment fully functional with total productive maintenance. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of. Total productive maintenance tpm increases productivity, efficiency, and safety by empowering operators, team leaders and managers to all. This is done through the implementation of 8 pillars that structure the methodology. Ga 3 the eight pillars of total productive maintenance. Specially developed by a jipmcertified tpm consultant, this professional presentation on total productive maintenance combines the tpm tools, 5s, oee overall equipment effectiveness, 8 pillars, autonomous and planned maintenance into a highly detailed training tool.
Not always enough time to read extensive journals or books from beginning till end. Tpm 5s foundation 5s is considered the foundation of the lean tpm program because without it the initiative will. The brief discussion on these pillars is given below. Tpm has eight pillars that are mainly aimed at proactively improving the reliability of. What is total productive maintenance tpm total productive maintenance is a complete system for maintenance of equipment that aims at achieving an optimal. Total productive maintenance 8 pillars 8 pillars of tpm tpm. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker productivity by as much as 150 percent. Introduction to total productive maintenance by seiichi nakajima. In this stage eight activities are carried which are called eight pillars in the development of tpm activity. Total productive maintenance lean manufacturing and six. Read total productive maintenance essay sample for free at. Developing total productive maintenance model tpmfor. Below this is the attitude of environmental responsibility and safety. The eight pillars of perfection the following article reports on how total productive maintenance known to some as total productive management became a winning improvement tool for organisations worldwide and explains how you can put the tpm theory into practice where you work.
This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in. Tpm emphasizes proactive and preventative maintenance to maximize the operational efficiency of equipment. This representation is adequate as a starting point. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. A unique user profile that will allow you to manage your current subscriptions including online access the ability to create favorites lists down to the article level. Implementing 8 pillars of total productive maintenance to improve the customer satisfaction article pdf available october 2015 with 3,431 reads how we measure reads. This video describes all eight 8 pillars of tpm such as 1. This experience led to the recognition that a leadership mindset engaging front line teams in small group improvement activity is an essential element of effective operation. In a quick and dirty sense, these are to eliminate breakdowns. These cookies are used to improve your website and provide more personalised services to you, both on this website and through other media. Strategies and implementation guide highlights the importance of effective communication on all levels to successful tpm implementation. Total productive maintenance tpm implementation in a. But what are the necessary steps for building an effective tpm program.
Cayman systems usa 5 7773394 1998 revision a 980810 tpm awareness information 2. By then nippondenso had made quality circles, involving the employees participation in implementing productive maintenance. This is necessary to improve the technical skills of employees and to use inspection manuals correctly. Implementation of eight 8 pillars the total productive maintenance at water supply company april 2015 conference. An introduction to total productive maintenance tpm. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment. Total productive maintenance tpm is a method of maintaining and improving the integrity of production and quality systems through the machines, equipment, employees and the supporting processes. Below this is the attitude of environmental responsibility and safe. The eight pillars of tpm are mostly focused on proactive and preventative. Tpm pillarseight pillars of total productive maintenance lean. Tpm pillarseight pillars of total productive maintenance. Total productive maintenance, or the acronym tpm, gets tossed around in lean and general business circles often enough, but an understanding of the idea escapes most people. This idea that everyone should have a hand in maintenance is called total productive maintenance or tpm. Total productive maintenance tpm is a unique approach to equipment maintenance.
Performing manual oee calculations helps reinforce the underlying concepts and. The eight pillars of tpm as with the entire body of lean manufacturing systems, tpm originated in japan. Download the ebook to learn how to increase productivity, profitability and customer satisfaction with total productive maintenance. Eight pillars of total productive maintenance tpm developed in the early 50s, total productive maintenance is a program for increasing efficiency of machines and processes which stands on eight pillars with 5s as its foundation. These cookies are used to improve your website and provide more personalised services. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created division of labor barriers between operators and the maintenance of. Jishu hozen autonomous maintenance it is maintaining ones equipment by oneself. Tpm 5s foundation 5s is considered the foundation of the lean tpm program because without it the initiative will founder under the weight of disorganization. Total productive maintenance is an innovative approach to maintenance that optimizes equipment effectiveness, eliminates breakdowns and promotes autonomous maintenance by operators through daytoday activities involving total workforce bhadury, 2000. Total productive maintenance tpm is the process of using machines, equipment, employees and supporting processes to maintain and improve the integrity of production and the quality of systems.
Total productive maintenance tpm is the idea that everyone in a facility should participate in. Total productive maintenance tpm was developed by seiichi nakajima in japan between 1950 and 1970. The purposes, expectations and requirements associated with documenting the individual elements of advanced product quality planning apqp status report. Just like company a did, company b applied the seven pillars of total productive maintenance, in its implementation process. There are very few books that cover the 8 pillars of tpm, however tpm in process industries by suzuki is good and tpm new implementation program in fabrication and assembly industries by shirose. Total productive maintenance tpm is a strategy that operates according to the idea that everyone in a facility should participate in maintenance, rather than just the maintenance team. Implementation of eight pillars the total productive maintenance at water supply company. Download the guide to total productive maintenance ebook. Developed in the early 50s, total productive maintenance is a program for increasing efficiency of machines and processes which stands on eight pillars with 5s as its foundation.
Total productive maintenance focuses on increasing of productivity. Tpm is the making of products through the making of people. Tpm total productive maintenance new implementation program in fabrication and assembly. They are intended to cover every department and function in the company. The eight pillars of tpm hash management services llp. The eight pillars of tpm are mostly focused on proactive and preventive techniques for improving equipment reliability. As an integral approach to business solutions tpm total productive maintenance is a core support programme affiliated with the japanese institute of plan maintenance jipm, considered to be the global leading body, tpm is not just a professional maintenance approach but also a cultural transformation programme. The 1st international joint conference indonesiamalaysiabangladeshireland 2015.
Total productive maintenance tpm can be defined in many ways to suit the unique needs of a company or industry. Implementing total productive maintenance seiichi nakajima. The 8 tpm pillars of maintenance and whos responsible fiix. Here on, i tried to describe each apqp element in easy. This was the first book in english on total productive maintenance tpm a system which has been shown to reduce breakdowns to almost zero and increase worker. Yours ppt presentation is good, can provide useful books. A new alternative to total productive maintenance tpm. Tpm improves equipment effectiveness lean production. Otherwise, i will probably start by working my way through the 8 pillars left to right.
1478 1187 185 1158 189 503 659 1457 1359 1596 722 418 135 1070 845 1271 1376 241 932 1207 139 611 900 1191 1096 732 696 535 132 231 484 611 77 753 455